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Custom Engineering Systems

Custom & Bespoke Compressor Packages

Based on the extensive experience we have built-up with EPC companies, we have the capacity to carry out complex projects for our customers with bespoke and custom requirements. Whatever details matter to you, CompAir air compressors, air treatment and nitrogen generation packages are designed to meet your needs exactly. Engineered specifically for a wide of industries, our equipment is built to offer you maximum efficiency, reliability and up time.

A Tailored Solution

With total flexibility, we custom design engineered compressed air systems and solutions. Our compressors, dryers, and nitrogen generation packages are engineered for rigorous and non-stop operation demands.
We are a leading global business provider of customized products to satisfy a range of customer needs based on:
Market to Order (MTO)

  • Machine modifications
  • Special motors & Starters
  • Full Project Management
  • Full Documentation

Engineering to Order (ETO)

  • Special piping & materials
  • Special instrumentation
  • PLC Control Systems
  • Full Project Management
  • Full Documentation

Special Configurations

  •  Turn Key Projects
  • Container solutions
  • Skid solutions
  • Compressed Air and N2 plants

Project Lifecycle Support (PLS)

  • Design
  • Project Management Including documentation to customer requirements
  • Commissioning & start up
  • Aftermarket
  • PLC Control Systems
TSK CEP compressor package
TSK CEP package containing a CompAir DH oilfree compressor along with downstream equipment and other ancillary equipment, in a single self contained package.

Products

With more than a century of applications experience and a range of products that cover every major air technology, we can advise on, design, and supply the right machine for your project.
TSK CEP compressor package

1. Air Compressors

  • Screw Rotary Compressor 
  • Centrifugal Compressor
  • Reciprocating Compressor 
  • Rotary vane compressors
  • High pressure 
BLNG PJT Compressor Dryer Package CEP products

2. Air Treatment

  • Desiccant air dryers (Heatless, External Heater, Heater Blower and Non-purge)
  • Refrigerant dryers

3. Nitrogen Generation

  • PSA Systems
  • Membrane Systems


Modifications:
A wide variety of options can be customized to meet even the most demanding customer requirements:

  • Outdoor Installation
  • HAT (55ºC ambient temperature)
  • MV Motors
  • ATEX Certified Motors
  • PLC Control Panels
  • Special Instrumentation
  • ATEX Certification (Zone 2)
  • Coolers Design and Materials (Sea Water Cooling)
  • Inlet Filters for Ambient Desert Conditions
  • Air Ducts & Heaters for Low Ambient Temperatures
  • Stainless Steel Canopies
  • API 618, API 619 And API 672 Compliant Equipment

CompAir can custom design and manufacture your equipment package to include a range of extra’s, including structural bedplates, machinery mounting pads, piping, tubing, electrical wiring, instrumentation, and controls. The different installation types are custom designed in accordance with customer specifications and applicable ISO/API standards, as well as compliance to all major international codes and standards.

Types of installation:

Shelter

  • Equipment installed in a shelter except for receivers. Interconnecting piping between equipment and receivers is disassembled for transport
  • Easy transportation of the whole station
  • Connection points with customer: compressed air outlet, cooling water drains and electrical supply
  • Ambient conditions inside the shelter controlled
  • Compact design
  • Evacuation ducts for cooling air outlet
Shelter CEP compressor package
A typical shelter CEP package

Skid

  • Equipment installed in a common skid
  • Easy transportation
  • Connection points with customer at skid edge: inlet/outlet, make-up water drains and electrical supply
  • Compact design
  • Bigger skid equipment is installed on different skids. Interconnecting piping between equipment and receivers is disassembled for transport
  • Supply of system components
  • Whole installation mounted in our facilities. We have the capability to run the package fully assembled
  • Before transportation, all interconnecting piping and wiring is disassembled
Skid mounted CEP package
A typical skid CEP package

Supply of System Components

  • Whole installation mounted in our facilities. We have the capability to run the package fully assembled
  • Before transportation, all interconnecting piping and wiring is disassembled
Supply of system components compressor package

Service Air Package

Engineering Project solutions has supplied its special packages for nitrogen or instrument air to many renowned global international EPC contractors and engineering companies in power generation, also in other industries like oil & gas, chemical, water treatment, and mining industries.
We have supplied more than 600 customized projects over the last 10 years, Please contact us for the latest version of our reference list, here's an example project:
Project: LNG Import Terminal
Location: Bahrain
Scope: 2 x Oil Injected Screw / 1 x wet air receiver / 2 x heatless dryers / PLC-based control system
Power: 2 x 160 kW
BLNG PJT Compressor Dryer Package CEP products

Instrument Air Package

Project: Combined-cycle power plant
Location: Bolivia
Scope: 2 containers: 2 x Oil-free screw / 2 x heatless dryers / PLC based, control system
Power: 2 x 50 kW + 2 x 37 kW
TSK CEP compressor package

Cogeneration Project

Project: Cogeneration Project

Location: Jamaica

Scope: 2 x Oil-free compressors (D75-10A) and 2 x Adsorption dryers. Other air treatment accessories were included: air receivers, filters.

Power: 2 x 75 Kw

Compressed air package custom engineering systems

Nitrogen Generation & Instrument Air Packages

Project: Offshore. Floating Production System (PFS)
Location: US
Scope: 2 x Oil Injected Screw / 1 x heatless Dryer / 1 x Membrane N2 PKG / 1 x PSA Ultra Pure N2 PKG / 2 x Booster Comp. / 1 x Rop Pump / 1 x Common Controller
Power: 2 x 150 kW
KakaoTalk CEP compressor package

Standards & Certificates

CompAir has multiple quality certificates, issued by different institutions worldwide. We continuously extend our quality leadership by optimizing our internal processes.

We continually optimize our management systems to supply our customers with high-quality products, service, and solutions tailored to their individual needs. 

• API
American Petroleum Institute. The API mission is to influence public policy in support of a strong, viable U.S. oil and natural gas industry essential to meet the energy needs of consumers in an efficient, environmentally responsible manner.

• ATEX
The ATEX Directive covers equipment and protective systems intended for use in potentially explosive atmospheres. The directive defines the essential health and safety requirements and conformity assessment procedures, to be applied before products are placed on the EU market.

• IECEx
The objective of the IECEx System is to facilitate international trade in equipment and services for use in explosive atmospheres, while maintaining the required level of safety. The voluntary IECEx members body covers more than 30 countries around the world.